Sample preparation and processing
Twin-Screw Extrusion and Compounding
Laboratory-scale co-rotating twin-screw extrusion for preparing polymer compounds, masterbatches, filled and nanocomposite formulations in pellet form.
In short
Laboratory-scale co-rotating twin-screw extrusion for preparing polymer compounds, masterbatches, filled and nanocomposite formulations in pellet form. The twin-screw extrusion and compounding service uses an Areka MCX-25/50D co-rotating twin-screw extruder. Its 25 mm screws, 50 L/D ratio, zoned heating and modular screw configuration incorporate fillers, fibres, nanoparticles, additives and colour masterbatch into thermoplastic matrices under controlled shear.
The twin-screw extrusion and compounding service uses an Areka MCX-25/50D co-rotating twin-screw extruder. Its 25 mm screws, 50 L/D ratio, zoned heating and modular screw configuration incorporate fillers, fibres, nanoparticles, additives and colour masterbatch into thermoplastic matrices under controlled shear. Feed rate, screw speed, temperature profile and vacuum degassing follow the melt behaviour of the matrix and the thermal stability of the additives. The extrudate is water-cooled and pelletised, ready for injection moulding, film production or 3D printing filament. The service answers questions on nanoparticle dispersion, processability at high filler loadings, blend compatibility and recipe validation before pilot scale; products can be characterised by rheology, SEM and thermal analysis. It serves plastics, composites, automotive, packaging and nanomaterial organisations.
What you receive
Compounded product in pellet form (labelled, dried packaging)
Process record covering screw configuration, temperature profile, screw speed, feed rate and torque/pressure log
Recipe table (component ratios) and mass balance
Rheology, SEM dispersion images or filler content verification by ash analysis on request
Process summary report (PDF)
How it works
Request and scoping
Matrix polymer, additive and filler types, target ratios, quantity and end use are agreed; a screw configuration and temperature profile are proposed.
Sample reception and preparation
Raw materials are logged, dried in a desiccant dryer, pre-blended and the feeders calibrated.
Measurement
Extrusion is run at the defined parameters; torque, melt pressure and melt temperature are monitored, and the extrudate is cooled and pelletised.
Reporting
Pellets are delivered with the process record; processability observations and dispersion quality are discussed with you on request.
Pricing
from
€860
per batch
Lead time 7–15 business days
Final pricing depends on sample count, preparation and reporting scope. You receive an itemised proposal.
Prices are a guide and may change with any additional requests. Our team will contact you to confirm the scope and the final price.Request this service
Describe your sample and the decision it supports. We reply with a technical proposal.
Request analysisInstruments used
- Twin-Screw Extruder
- Areka MCX-25/50D
Questions
Frequently asked questions
How do I send samples for Twin-Screw Extrusion and Compounding?
Fill in the analysis request form. Our team replies with preparation and shipping instructions for your sample type, and we confirm together that the sample is suitable before you send it.
How long does Twin-Screw Extrusion and Compounding take?
It depends on the number of samples and laboratory workload. The estimated time on this page is a reference; once we review your request we share a firm schedule.
How is the price set?
The price on this page is a list price. It may change with the number of samples and any additional requests; after we agree the scope, the final price is shared in a proposal.
How do I receive the results?
Results are delivered as a written report. You can follow the status of your request in your account and through email notifications.
Can I request this from abroad?
Yes. We accept requests in Turkish, English, Arabic and Persian, and reply in the language you prefer.
Can I see your quality documents?
We develop our quality processes with reference to ISO/IEC 17025. For the current documents and scope details, contact us and we will send them in writing.
Instruments used
Synthesis and processing
Areka MCX-25/50D Twin-Screw Extruder and Compounding Line
Laboratory-scale co-rotating twin-screw extruder for polymer compounding, filler and additive dispersion, and reactive extrusion.
Related services
Sample preparation and processing
Milling and Particle Size Reduction
Planetary and high-energy ball milling for powder grinding, mechanical alloying, nanoscale size reduction and homogeneous blending of materials.
Analysis
Rheology and Viscosity Analysis
Rotational and oscillatory rheometry to determine flow curves, viscoelastic moduli, yield stress and thixotropy of liquids, gels, pastes and polymer melts.
Sample preparation and processing
Rapid Prototyping: 3D Printing and CNC
Resin (SLA/LFS) and FDM 3D printing together with desktop CNC machining for test specimens, fixtures, sample holders and functional prototypes.
Request this service
Describe your sample and the decision it supports. We reply with a technical proposal.